Thursday, October 4, 2018

Finishing the Side of the House: Part 1!

I didn’t really know when I embarked on this ~journey~ that the first five years of renovating my house would fall into two fairly distinct phases: before restoring the side of the house, and after. At the beginning it felt more linear—after the major, non-DIY work of replacing the roof, replacing the boiler, and upgrading the electrical system was completed, it felt like things would proceed at a steady and fluid pace as time and money allowed. Living in the house would certainly never be more difficult than it was in those first few months, so if we could just get over those early hurdles it would be relative smooth sailing afterwards. Not easy by any means, but not trying in that way where you question all of your life decisions and rue the day you ever thought homeownership was an appealing goal.

That’s not exactly how it worked out. Some projects are bigger than others, and restoring the south side of the house—a project that began over 2 years ago at this point—was HUGE. Primarily because walls have two sides (fancy that!), so it’s not as though this work was isolated from the interior of the house, too. At this point I think I’ve written more about putting the inside of the house back together after all of this—starting with the bedroom (which saw the addition of a window) and then the den (which lost a bay window but gained a regular window). This is also when the kitchen went from pretty shoddy to totally gutted, and the dining room—though the least affected in terms of actual construction—turned into a total renovation war zone.

WTF am I even talking about? I’ll try to go through this fast, since it’s been a while and it occurs to me that maybe 2 years is approximately 2 years too long to expect anyone to remember the elaborate details of my home renovation. Perhaps.

Above is the back and side of the house pretty much when I bought it. This was after the roof replacement so the fire escape and little roof over that 2nd floor door have been removed, but otherwise this is more or less where things started. Demolishing that single-story box off the back of the house was the first major demolition project, which we’ve talked about a lot—including the two ways that elevation has been rearranged now!

Removing that back addition did a lot for improving the proportions of the house (and bringing natural light into the kitchen!), but the south side is where I really saw potential for major improvement—both for the interior and exterior. The more I lived here, the more I tried to deduce the series of events that had transpired here—seemingly taking a neoclassical house and making it look like…this. It’s an easier task when additions are more modern—where you can really easily see how things don’t match, or are made of completely different materials—but everything was some level of old here except for those three vinyl windows on the first floor. I put a lot of thought into how I might be able to repair and renovate these parts of the house that were old but not original, but ultimately I couldn’t shake that this elevation of the house (which is really more visible than the front to a passerby) just looked wrong. And I really wanted to make it look right again. Not new. Just…as it ought to be. And that meant tearing some shit down.

YOU KNOW, JUST THIS?! On another project you might, ya know, have an architect or something render this out and have something legit and precise for the contractor to work off of, but…I’m the contractor. It’s all in my noggin. What else could we possibly need than this beautiful mind?????

So, um. You know I like a story, so I’ll tell you a story.

I wasn’t planning to do this project when I did. I was considering it “someday” work that I would merrily undertake at some future date when the finances and the time and the pre-planning stars aligned to make it possible. But then there was a glitch in that plan, and that glitch was basically me being dumb.

Here’s some context: I was at the end stages of what had unexpectedly become a very large and very time-consuming freelance project. As a result, I hadn’t been able to do any significant work on my own house for a long time—which sucks when you’re living in a house in need of so much work. I’m not talking about, like, painting walls and swapping out hardware for something so fresh and cute. I’m talking major work. Needed work. Never does a house feel more like it’s falling apart than when work hits an extended stand-still, especially when you’re actively pouring everything you have into someone else’s home while yours feels increasingly hopeless. The job was stressful, the house was stressful, everything was stressful.

Suffice to say, I was not in a great headspace. Like on a scale of Bad to Very Bad, I’d rate it Pretty Fucking Bad.

So we’re at the end of this project, and in my experience something happens at the end of big renovation/construction projects. Things get really slow. On TV we’re used to seeing a mad dash to the finish, but in reality I’ve never really seen this come to pass on a big project. Because you’re waiting for some product order to come, or for the countertops to get installed so the backsplash can go in, or a homeowner really wants to see something in person before committing one way or the other. It’s just…like that. People often talk about how difficult it is to keep contractors “on the hook” while they work through those final items big and small on a project, and it’s often cast as contractors just being selfish or unethical—which sometimes is actually the case (dealt with that shit, too!), but I think it’s more complicated than that.

Because everyone has to make a living. Say you have a full-time job, and then your boss announces that you’re going down to part-time and your pay is getting cut accordingly. This isn’t great but it’s pretty normal for your industry, and so you need to find another job to make up the lost income. The problem is that the first job—now part-time—expects you to be like a doctor on call, ready to make an appearance and do good work with little notice. This doesn’t jive so well with your new job, which expects your consistent attendance, and promises WAY more in the way of future income than your first job which you know is going to end pretty soon anyway. So you do the thing that’s in you and your family’s immediate best interest: prioritize the new job that offers more consistency, money, and satisfaction, and get back to the first job as time allows because your old boss won’t leave you alone and just finishing is easier than getting sued or whatever.

FOR INSTANCE.

So that’s kind of where we were with this very large freelance project. Lots of finishing touches that had to be done but couldn’t be done all at once for various reasons, clients who had very little patience for that, and contractors who wanted so badly to be OUTTA THERE, that last couple thousand dollars in their contract be damned. At the center of this stood me, trying to keep it all together and afloat with everyone getting along (ish) and the project actually getting completed. Which is how an idea was born.

I needed to keep everyone busy in order to keep everyone paid full-time so nobody was scrambling for other work. Must keep contractors in my clutches.

But I could only keep everyone busy a little bit at the freelance project.

But I could keep everyone busy a lot at my own house by just hurriedly embarking on the largest renovation project this house will likely ever see! When we couldn’t be working at the freelance project, which was most of the time, we’d be at my house. And when that product order came in or the counters got installed or whatever, I could transition everyone back to the freelance job at the drop of a hat, which in turn would keep the clients satisfied that things were proceeding at an acceptable pace.

And so. A mess was made. Here, Edwin stands in the new south garden, created by removing what was once a long skinny solarium space.

Behold! My cozy relaxing den and its new window.

Here’s more or less what remained of my kitchen and pantry.

Then my bedroom joined the fun!

MEANWHILE, the outside of my house is looking something like this, and something like this is not going to fly for a Hudson Valley winter. The idea of really doing anything with the interior before the exterior was totally buttoned up was ridiculous—this had to take priority. You know, behind the never-ending freelance job but ahead of having a decent place to sleep or cook or really do anything at all.

Some of this might seem exciting, and it kind of was, but I can tell you firsthand…IT. FELT. FUCKING. TERRIBLE. Exactly zero square inches of the house felt clean or OK to be in. I didn’t really doubt the vision so much as deeply regretted the process and the lack of preparation—which included financial.

Oh my god, THE MONEY. MONEY IS SO HARD. IT IS SO HARD TO SAVE BUT SO EASY TO SPEND. I thought I was such hot shit because I’d managed to squirrel away about $12,000 to put toward the house before this, and before I knew it, it was gone. Then I did the super fun and advisable thing of maxing out my credit cards! Yayyyyyyy! This is exactly what I needed during this terrible time inside my brain and also inside my house! Everything at once!

So, I’d say around the project’s midway point, I realized I had to start being very strategic about what work I’d be able to pay someone (Edwin) to do with me, vs. work that by economic necessity I’d have to complete alone.

Which was…a lot of work.

Which I think is why EVIDENTLY this is the last image I shared of this !!huge transformation!! 2 years ago, because all I really wanted to do was to go from this directly into sharing a big reveal which never came. It didn’t come because…well…I didn’t finish.

A big part of the reason this took so long and cost so much was the amount of particularity that went into reconstructing the original details without going totally broke. Half the point of this was to bring the house back to a closer resemblance of its original construction, so new work had to blend seamlessly with the old to pull it off—end of story.

Demo had fortunately left me with the cornices of the old 2nd floor bay window and the solarium, so I was hopeful that these parts would provide at least most of what I needed in order to reconstruct the third side of the bay window and patch the cornice upstairs. A lot of this wood was too rotted to be useful, but the corbels and various lengths of trim were generally salvageable.

That being said, there were three major pieces that I just didn’t have. The first was the decorative drip cap above all of the windows. The original windows still had them, but they’re meant to have returns on the sides—these were hacked off when the previous owner had the house covered in vinyl. Sigh.

I had one relatively intact piece, aside from that notched out part, which had escaped the same fate because it was above the dining room window which faced into the solarium. I carefully removed it and brought it to Spiegel Architectural Woodworks—right here in Kingston!!—which is ESSENTIALLY the point of this post; it’s just taken me 2,000 words to get there.

SO. I did not know how getting woodwork reproduced generally works, but now I do so I’ll tell you.

When a place like this has to reproduce a molding, first a knife has to be created from an example of the molding profile. Sometimes this is done in-house and sometimes it’s contracted out–in this case it’s sent out, which is only really notable because obviously it affects lead time.

The cool thing is, once a knife has been made, it’s catalogued and stored for future use. That means that if you need more than you thought, you don’t have to start the process over entirely, and it ALSO means that it’s possible somebody has had the same profile replicated before. The reason this matters is that there are two flat fees that will come along with any amount of molding you order: a fee to fabricate the knife, and another fee to set up the knife at the mill so the work can be done. If your molding has already been replicated, you should only have to pay that second set-up fee, plus the cost of the material you’re having made! The material is typically priced by the linear foot, and there’s a big range depending on the type of wood. For the window drip caps, I went with Western Red Cedar because it’ll get the most exposure to water/snow.

So. Because getting these details wrong would be so so very sad, I was adamant about getting them right. Close enough wasn’t going to cut it! And then, sure enough, someone in the past did have the same molding profile as my original drip caps reproduced!

ALMOST.

SO CLOSE. SO SIMILAR. The difference was that the rounded part on mine is a little oblong, whereas the existing knife was a more perfect quarter-round.

Remember that thing I said about close enough not cutting it for my fancy obnoxious ass? A $200 knife fabrication fee for the tiniest, most imperceptible difference was, apparently, enough for close enough to be JUST fine. Funny how that happens.

That left this nice simple crown, which is part of the cornice all around the house. I love that simple profile so much! This one required a knife to be fabricated for $200. But then they made me 150 feet of it! For cost purposes, I went with pine.

This is the uppermost crown molding below the roof, and this is where “close enough” was really not going to cut it! Here’s kinda why:

My house has classical eaves returns, which to me is a super important detail to be preserved, and says something about the quality of the craftsmanship that went into its beautiful details! With a “poor man’s return,” you could probably get away with replacing rotted crown molding with a similarly scaled stock molding and nobody would be the wiser, but a classical eaves return requires two variations on the same profile—one for the flat parts and one for the raked parts. Using a similar but different molding for the flat sections would completely ruin this transition to the raked parts and I couldn’t live with myself! And so, because this molding was the biggest, the knife fee was $300. Ouch!

If you thought $12,000 seemed like a lot of money to do this project, here’s a good example of why it wasn’t. I spent like $3,000 that summer on reproduction moldings. That’s completely separate and apart from other lumber, trim boards, stock moldings, siding, windows, primer, paint, nails, roofing…just three molding profiles.

ANYWAY.

Between salvaged pieces, reproduced pieces, pieces we could mill ourselves with saws and routers, and stock pieces (or just parts of stock pieces, as the case may be, like in the image above!), we sorted it out! I actually like figuring stuff like this out.

Here you can get a sense of it—the basic structure of the cornice was there because the second floor bay window was added, but all the details were missing. I had hoped for a more seamless, staggered patch job, but to be honest…truly restoring the cornices is a project for another time, and I didn’t want to start tearing into existing stuff because that is a goddamn can of worms if I ever saw one. That job is going to require scaffold and a tonnnnnnn of time—but after patching and paint, I can TOTALLY live with this.

Recreating the third side of the bay window was…intense. SO MUCH MOLDING. SO MANY LAYERS.

To reconstruct the cornice, we tore off the roof to try to recreate how the original two sides were built. Like the rest of the house, this bay window has box gutters so there were definitely some uncomfortable flashbacks to the roof replacement of a few years before. Luckily this time I was much more prepared for the near-inevitability of rotten gutters so I was able to move a little more efficiently into just fixing them instead of freaking out.

You can also see how deteriorated the top of the crown molding is—luckily, by this time I have more!

I’m not sure what we call the framing that creates the structure of the box gutter, but it looks like this! The originals were all in various stages of decay, so we used one as a guide and recreated a bunch of them out of 2x4s, which are thicker than the 1″ thick boards the originals were made from. Because the gutter needs to pitch in a direction for drainage, we had to be very careful about cutting and fastening these pieces to avoid low points away from the downspout outlet.

Once we’d sistered in our new pieces, it was just a matter of following the same principal to rebuild the third side. It was hard, not gonna lie.

I think we did well, though! There are a couple pieces still missing in this photo but you get the idea. The new reproduction crown wasn’t installed yet, either, and we basically threw a piece of ice and water shield over the roof until the roofers could come.

This is now mid-October. I really can’t afford the help I’d, ya know, ideally have. Especially because it’s getting late in the season and half the house still doesn’t have siding installed (let alone caulk, paint, downspouts, the list goes on). I took on installing all of the siding on the first floor by myself, and then Edwin and I did the second floor together.

Cutting and installing siding alone is not a good time. It’s very much a two person job and not only will it be slow, but you also MIGHT fall into a depression spiral of feeling so super alone in this exciting restoration journey! you’ve undertaken that has taken all of your money and all of the years of your mid-twenties and left you chasing daylight on a crisp autumn evening, shivering outside of your barely-habitable house where there’s nothing inside but destruction and more aloneness.

NOT THAT I WOULD KNOW ABOUT ANY OF THAT. I’M JUST SAYING IT MIGHT HAPPEN.

Ten days after that last photo was taken, this one was taken. Snow. Winter had arrived. This text exchange with my mother pretty much tells you what you need to know:

Oh right and the freelance job was somehow STILL going on.

The deal with the roof was essentially this: I could not, for the life of me, hire a roofer to come and do this roof. I called all of them. I think one or two showed up for give an estimate, but then never got back to me. That feeling—of not being able to give somebody money to do the thing that they do to make money—is so lousy and helpless. I feel it with plumbers constantly. I think the job was just too small and nobody thought it was worth it.

SO. You can kinda see above the bay roof, about 5 courses of missing siding. This was left intentionally to allow the roofer to flash up the side wall, and we’d patch in those missing courses once the roof was done.

Except there was no roofer and it’s now November. I had wanted/assumed I’d do a EPDM roof, which is how my box gutters were lined on the rest of the house and is a common way of addressing flat/low-slope roofing and box gutters here. The problem was that—at least at the time—I had an IMPOSSIBLE time sourcing the products. It was crazy! The rubber, the underlayment, the fasteners, the mastic—all of it! I KNOW IT EXISTS. NOBODY CAN SEEM TO SELL IT TO ME.

Cue more anxious feelings of helplessness and hopelessness. I’m a lot of fun.

And so, eventually, I gave up on finding a roofer. “Edwin,” I asked. “Do you think we can handle this?”

“Of course we can. Done it a thousand times.”

Mostly due to ease of availability, we went with this torch-down rubber roofing product. So listen. We know I adore this man, and have worked with him on many projects for years, during which his experience has been a tremendous asset. Which is really why I bring this up, because it’s a good reminder that when you’re working with ANYBODY, on ANYTHING, EVEN if you know and trust them—KNOW HOW THE THING IS SUPPOSED TO BE DONE. You have nothing to lose by being an informed consumer but a whole lot to gain.

At this point, I was so drained. Financially, emotionally, physically just beat. Edwin said the roof was no problem, so we bought a roll of this stuff and got to work. About midway through, it occurred to me that our installation process just seemed…not right…and THAT’S the first time I googled how the fuck this stuff is supposed to work.

We were doing it very wrong. Edwin told me not to worry, I told him I was worried, he told me it would be fine, I told him it didn’t seem fine, and so forth. But we were halfway through, and an incorrectly installed roof had to be better than no roof at all…so I just…went with it.

I don’t really know how, but before winter really, really hit, we got the bay window roof done, the rest of the siding patched, and everything got at least a coat of primer if not caulk and paint.

And you know what? Everyone survived. The house survived and I survived, and even the bay window survived.

I’ll cop to this, too: you might expect that during the next summer, I was able to circle back and do that last 10-15% of the work and really get it finished off.

I did not. I was super busy, this time on a different ever-expanding freelance job, and when it came to my own house I decided to focus on redoing the back again instead of wrapping up this side, because both things definitely weren’t happening and getting the window and door arrangement right on the back was standing in the way of much further progress on the kitchen.

ROUND AND ROUND WE GO.

I actually think that little roof was OK for about a year, but then it started leaking. OF COURSE it started leaking.

So. I am bound and determined to get this side of the house really finished off this fall. A few weekends ago I replaced the roof all by myself (BOY WAS THAT FUN AND NOT AT ALL THE WORST THING EVER), and I’ve been working my ass off on sanding, scraping, caulking, priming and painting the entire thing. It’s an assload of work but really does feel good to circle back around and really give everything the care and attention it needs! And I gotta say—it’s looking goooooood. Give me a little more good weather and it’ll finally, at long last, be time for the AFTER!


Finishing the Side of the House: Part 1! published first on manhattan-nest.com

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